void ExcellonProcessor::export_ngc(const string outputname, shared_ptr<Cutter> target, bool mirrored, bool mirror_absolute, bool onedrill) {
g_assert(mirrored == true);
g_assert(mirror_absolute == false);
cerr << "Currently Drilling " << endl;
// open output file
std::ofstream of;
of.open(outputname.c_str());
shared_ptr<const map<int, drillbit> > bits = get_bits();
shared_ptr<const map<int, icoords> > holes = get_holes();
// write header to .ngc file
BOOST_FOREACH (string s, header) {
of << "( " << s << " )" << endl;
}
of << endl;
//of << "( This file uses " << bits->size() << " drill bit sizes. )\n\n";
of << "( This file uses a mill head of " << target->tool_diameter << " to drill the " << bits->size() << "bit sizes. )\n\n";
of.setf(ios_base::fixed);
of.precision(5);
of << setw(7);
// preamble
of << preamble << "S" << left << target->speed << " ( RPM spindle speed. )\n" << endl;
of << "F" << target->feed << endl;
of << "#50=" << target->zwork * cfactor << " ; zwork" << endl;
of << "#51=" << target->zsafe * cfactor << " ; zsafe" << endl;
of << "#52=" << target->stepsize * cfactor << " ; stepsize" << endl;
for (map<int, drillbit>::const_iterator it = bits->begin(); it != bits->end(); it++) {
float diameter = it->second.diameter;
//cerr<<"bit:"<<diameter<<endl;
const icoords drill_coords = holes->at(it->first);
icoords::const_iterator coord_iter = drill_coords.begin();
millhole(of, board_width - coord_iter->first, coord_iter->second, target, diameter);
++coord_iter;
while (coord_iter != drill_coords.end()) {
millhole(of, board_width - coord_iter->first, coord_iter->second, target, diameter);
++coord_iter;
}
}
// retract, end
of << "G00 Z" << target->zchange * cfactor << " ( All done -- retract )\n" << endl;
of.close();
}
void ExcellonProcessor::calc_dimensions(void) {
x_min = +INFINITY;
x_max = -INFINITY;
shared_ptr<const map<int, drillbit> > bits = get_bits();
shared_ptr<const map<int, icoords> > holes = get_holes();
for (map<int, drillbit>::const_iterator it = bits->begin();
it != bits->end(); it++) {
const icoords drill_coords = holes->at(it->first);
icoords::const_iterator coord_iter = drill_coords.begin();
x_min = (coord_iter->first < x_min) ? coord_iter->first : x_min;
x_max = (coord_iter->first > x_max) ? coord_iter->first : x_max;
++coord_iter;
while (coord_iter != drill_coords.end()) {
x_min = (coord_iter->first < x_min) ? coord_iter->first : x_min;
x_max = (coord_iter->first > x_max) ? coord_iter->first : x_max;
++coord_iter;
}
}
width = x_max - x_min;
x_center = x_min + width / 2;
}
void ExcellonProcessor::export_ngc(const string outputname,
shared_ptr<Cutter> target, bool drillfront,
bool mirror_absolute, bool onedrill) {
g_assert(drillfront == true);
g_assert(mirror_absolute == false);
cerr << "Currently Drilling " << "\n";
// open output file
std::ofstream of;
of.open(outputname.c_str());
shared_ptr<const map<int, drillbit> > bits = get_bits();
shared_ptr<const map<int, icoords> > holes = get_holes();
// write header to .ngc file
BOOST_FOREACH (string s, header) {
of << "( " << s << " )" << "\n";
}
of << "\n";
of.setf(ios_base::fixed); //write floating-point values in fixed-point notation
of.precision(5); //Set floating-point decimal precision
of << setw(7); //Sets the field width to be used on output operations.
of << "( This file uses a mill head of " << (bMetricOutput ? (target->tool_diameter * 25.4) : target->tool_diameter)
<< (bMetricOutput ? "mm" : "inch") << " to drill the " << bits->size()
<< "bit sizes. )" << "\n";
of << "( Bit sizes:";
for (map<int, drillbit>::const_iterator it = bits->begin();
it != bits->end(); it++) {
of << " [" << it->second.diameter << "]";
}
of << " )\n\n";
//preamble
of << preamble_ext << preamble << "S" << left << target->speed
<< " (RPM spindle speed.)\n" << "F" << target->feed * cfactor
<< " (Feedrate)\n\n";
of << "#50=" << target->zwork * cfactor << " (zwork)" << "\n";
of << "#51=" << target->zsafe * cfactor << " (zsafe)" << "\n";
of << "#52=" << target->stepsize * cfactor << " (stepsize)" << "\n\n";
of << "G00 Z#51\n";
for (map<int, drillbit>::const_iterator it = bits->begin();
it != bits->end(); it++) {
double diameter = it->second.diameter;
const icoords drill_coords = holes->at(it->first);
icoords::const_iterator coord_iter = drill_coords.begin();
millhole(of, get_xvalue(!drillfront, mirror_absolute, coord_iter->first) - xoffset,
coord_iter->second - yoffset, target, diameter);
++coord_iter;
while (coord_iter != drill_coords.end()) {
millhole(of, get_xvalue(!drillfront, mirror_absolute, coord_iter->first) - xoffset,
coord_iter->second - yoffset, target, diameter);
++coord_iter;
}
}
// retract, end
of << "G00 Z" << target->zchange * cfactor << " ( All done -- retract )\n";
of << postamble_ext;
of << postamble << endl;
of.close();
}
void ExcellonProcessor::export_ngc(const string of_name,
shared_ptr<Driller> driller, bool drillfront,
bool mirror_absolute, bool onedrill, bool nog81) {
ivalue_t double_mirror_axis = mirror_absolute ? 0 : board_width;
//SVG EXPORTER
int rad = 1.;
cout << "Exporting dill... ";
//open output file
std::ofstream of;
of.open(of_name.c_str());
shared_ptr<const map<int, drillbit> > bits = get_bits();
shared_ptr<const map<int, icoords> > holes = get_holes();
//write header to .ngc file
BOOST_FOREACH (string s, header) {
of << "( " << s << " )" << "\n";
}
if (!onedrill) {
of << "\n( This file uses " << bits->size() << " drill bit sizes. )\n";
of << "( Bit sizes:";
for (map<int, drillbit>::const_iterator it = bits->begin();
it != bits->end(); it++) {
of << " [" << it->second.diameter << it->second.unit << "]";
}
of << " )\n\n";
} else {
of << "\n( This file uses only one drill bit. Forced by 'onedrill' option )\n\n";
}
of.setf(ios_base::fixed); //write floating-point values in fixed-point notation
of.precision(5); //Set floating-point decimal precision
of << setw(7); //Sets the field width to be used on output operations.
of << preamble_ext; //insert external preamble file
of << preamble; //insert internal preamble
of << "S" << left << driller->speed << " (RPM spindle speed.)\n" << "\n";
for (map<int, drillbit>::const_iterator it = bits->begin();
it != bits->end(); it++) {
//if the command line option "onedrill" is given, allow only the inital toolchange
if ((onedrill == true) && (it != bits->begin())) {
of << "(Drill change skipped. Forced by 'onedrill' option.)\n" << "\n";
} else {
of << "G00 Z" << driller->zchange * cfactor << " (Retract)\n" << "T"
<< it->first << "\n" << "M5 (Spindle stop.)\n"
<< "M6 (Tool change.)\n"
<< "(MSG, Change tool bit to drill size " << it->second.diameter
<< " " << it->second.unit << ")\n"
<< "M0 (Temporary machine stop.)\n"
<< "M3 (Spindle on clockwise.)\n" << "\n";
}
const icoords drill_coords = holes->at(it->first);
icoords::const_iterator coord_iter = drill_coords.begin();
//coord_iter->first = x-coorinate (top view)
//coord_iter->second =y-coordinate (top view)
//SVG EXPORTER
if (bDoSVG) {
svgexpo->set_rand_color(); //set a random color
svgexpo->circle((double_mirror_axis - coord_iter->first),
coord_iter->second, rad); //draw first circle
svgexpo->stroke();
}
if( nog81 )
of << "F" << driller->feed * cfactor << endl;
else {
of << "G81 R" << driller->zsafe * cfactor << " Z"
<< driller->zwork * cfactor << " F" << driller->feed * cfactor << " X"
<< ( get_xvalue(drillfront, mirror_absolute, coord_iter->first) - xoffset ) * cfactor
<< " Y" << ( ( coord_iter->second - yoffset ) * cfactor) << "\n";
++coord_iter;
}
while (coord_iter != drill_coords.end()) {
if( nog81 ) {
of << "G0 X"
<< ( get_xvalue(drillfront, mirror_absolute, coord_iter->first) - xoffset ) * cfactor
<< " Y" << ( ( coord_iter->second - yoffset ) * cfactor) << "\n";
of << "G1 Z" << driller->zwork * cfactor << endl;
of << "G1 Z" << driller->zsafe * cfactor << endl;
}
else {
of << "X"
<< ( get_xvalue(drillfront, mirror_absolute, coord_iter->first) - xoffset )
* cfactor
<< " Y" << ( ( coord_iter->second - yoffset ) * cfactor) << "\n";
}
//SVG EXPORTER
if (bDoSVG) {
svgexpo->circle((double_mirror_axis - coord_iter->first),
coord_iter->second, rad); //make a whole
svgexpo->stroke();
}
++coord_iter;
}
of << "\n";
}
of << "G00 Z" << driller->zchange * cfactor << " (All done -- retract)\n\n";
of << postamble_ext; //insert external postamble file
of << postamble << endl; //add internal postamble
of.close();
cout << "DONE." << endl;
}
void ExcellonProcessor::export_ngc(const string outputname, shared_ptr<Cutter> target)
{
unsigned int badHoles = 0;
double xoffsetTot;
double yoffsetTot;
stringstream zchange;
//g_assert(drillfront == true); //WHY?
//g_assert(mirror_absolute == false); //WHY?
cout << "Exporting drill... ";
zchange << setprecision(3) << fixed << target->zchange * cfactor;
tiling->setGCodeEnd( "G00 Z" + zchange.str() + " ( All done -- retract )\n" +
postamble_ext + "\nM5 (Spindle off.)\n"
"M9 (Coolant off.)\nM2 (Program end.)\n\n");
// open output file
std::ofstream of;
of.open(outputname.c_str());
shared_ptr<const map<int, drillbit> > bits = optimise_bits( get_bits(), false );
shared_ptr<const map<int, icoords> > holes = optimise_path( get_holes(), false );
// write header to .ngc file
for (string s : header)
{
of << "( " << s << " )" << "\n";
}
if( tileInfo.enabled && tileInfo.software != CUSTOM )
of << "( Gcode for " << getSoftwareString(tileInfo.software) << " )\n";
else
of << "( Software-independent Gcode )\n";
of.setf(ios_base::fixed); //write floating-point values in fixed-point notation
of.precision(5); //Set floating-point decimal precision
of << "( This file uses a mill head of " << (bMetricOutput ? (target->tool_diameter * 25.4) : target->tool_diameter)
<< (bMetricOutput ? "mm" : "inch") << " to drill the " << bits->size()
<< " bit sizes. )" << "\n";
of << "( Bit sizes:";
for (map<int, drillbit>::const_iterator it = bits->begin();
it != bits->end(); it++)
{
of << " [" << it->second.diameter << "]";
}
of << " )\n\n";
//preamble
of << preamble_ext << preamble << "S" << left << target->speed
<< " (RPM spindle speed.)\n" << "F" << target->feed * cfactor
<< " (Feedrate)\nM3 (Spindle on clockwise.)\n"
<< "G00 Z" << target->zsafe * cfactor << "\n\n";
tiling->header( of );
for( unsigned int i = 0; i < tileInfo.forYNum; i++ )
{
yoffsetTot = yoffset - i * tileInfo.boardHeight;
for( unsigned int j = 0; j < tileInfo.forXNum; j++ )
{
xoffsetTot = xoffset - ( i % 2 ? tileInfo.forXNum - j - 1 : j ) * tileInfo.boardWidth;
if( tileInfo.enabled && tileInfo.software == CUSTOM )
of << "( Piece #" << j + 1 + i * tileInfo.forXNum << ", position [" << j << ";" << i << "] )\n\n";
for (map<int, drillbit>::const_iterator it = bits->begin();
it != bits->end(); it++)
{
double diameter = it->second.unit == "mm" ? it->second.diameter / 25.8 : it->second.diameter;
const icoords drill_coords = holes->at(it->first);
icoords::const_iterator coord_iter = drill_coords.begin();
do
{
if( !millhole(of, get_xvalue(coord_iter->first) - xoffsetTot,
coord_iter->second - yoffsetTot, target, diameter) )
++badHoles;
++coord_iter;
}
while (coord_iter != drill_coords.end());
}
}
}
tiling->footer( of );
of.close();
if( badHoles != 0 )
{
badHoles /= tileInfo.tileX * tileInfo.tileY; //Don't count the same bad hole multiple times
cerr << "Warning: " << badHoles << ( badHoles == 1 ? " hole was" : " holes were" )
<< " bigger than the milling tool." << endl;
}
}
void ExcellonProcessor::export_ngc(const string of_name, shared_ptr<Driller> driller, bool onedrill, bool nog81)
{
ivalue_t double_mirror_axis = mirror_absolute ? 0 : board_width;
double xoffsetTot;
double yoffsetTot;
stringstream zchange;
//SVG EXPORTER
int rad = 1.;
cout << "Exporting drill... ";
zchange << setprecision(3) << fixed << driller->zchange * cfactor;
tiling->setGCodeEnd( "G00 Z" + zchange.str() + " ( All done -- retract )\n"
+ postamble_ext + "\nM5 (Spindle off.)\n"
"M9 (Coolant off.)\nM2 (Program end.)\n\n");
//open output file
std::ofstream of;
of.open(of_name.c_str());
shared_ptr<const map<int, drillbit> > bits = optimise_bits( get_bits(), onedrill );
shared_ptr<const map<int, icoords> > holes = optimise_path( get_holes(), onedrill );
//write header to .ngc file
for (string s : header)
{
of << "( " << s << " )" << "\n";
}
of << "( Software-independent Gcode )\n";
if (!onedrill)
{
of << "\n( This file uses " << bits->size() << " drill bit sizes. )\n";
of << "( Bit sizes:";
for (map<int, drillbit>::const_iterator it = bits->begin();
it != bits->end(); it++)
{
of << " [" << it->second.diameter << it->second.unit << "]";
}
of << " )\n\n";
}
else
{
of << "\n( This file uses only one drill bit. Forced by 'onedrill' option )\n\n";
}
of.setf(ios_base::fixed); //write floating-point values in fixed-point notation
of.precision(5); //Set floating-point decimal precision
of << preamble_ext; //insert external preamble file
of << preamble; //insert internal preamble
of << "S" << left << driller->speed << " (RPM spindle speed.)\n" << "\n";
//tiling->header( of ); // See TODO #2
for (map<int, drillbit>::const_iterator it = bits->begin();
it != bits->end(); it++)
{
//if the command line option "onedrill" is given, allow only the inital toolchange
if ((onedrill == true) && (it != bits->begin()))
{
of << "(Drill change skipped. Forced by 'onedrill' option.)\n" << "\n";
}
else
{
of << "G00 Z" << driller->zchange * cfactor << " (Retract)\n" << "T"
<< it->first << "\n" << "M5 (Spindle stop.)\n"
<< "(MSG, Change tool bit to drill size " << it->second.diameter
<< " " << it->second.unit << ")\n"
<< "M6 (Tool change.)\n"
<< "M0 (Temporary machine stop.)\n"
<< "M3 (Spindle on clockwise.)\n" << "\n";
}
if( nog81 )
of << "F" << driller->feed * cfactor << '\n';
else
{
of << "G81 R" << driller->zsafe * cfactor << " Z"
<< driller->zwork * cfactor << " F" << driller->feed * cfactor << " ";
}
for( unsigned int i = 0; i < tileInfo.tileY; i++ )
{
yoffsetTot = yoffset - i * tileInfo.boardHeight;
for( unsigned int j = 0; j < tileInfo.tileX; j++ )
{
xoffsetTot = xoffset - ( i % 2 ? tileInfo.tileX - j - 1 : j ) * tileInfo.boardWidth;
const icoords drill_coords = holes->at(it->first);
icoords::const_iterator coord_iter = drill_coords.begin();
//coord_iter->first = x-coorinate (top view)
//coord_iter->second =y-coordinate (top view)
//SVG EXPORTER
if (bDoSVG)
{
svgexpo->set_rand_color(); //set a random color
svgexpo->circle((double_mirror_axis - coord_iter->first),
coord_iter->second, rad); //draw first circle
svgexpo->stroke();
}
while (coord_iter != drill_coords.end())
{
if( nog81 )
{
of << "G0 X"
<< ( get_xvalue(coord_iter->first) - xoffsetTot ) * cfactor
<< " Y" << ( ( coord_iter->second - yoffsetTot ) * cfactor) << "\n";
of << "G1 Z" << driller->zwork * cfactor << '\n';
of << "G1 Z" << driller->zsafe * cfactor << '\n';
}
else
{
of << "X"
<< ( get_xvalue(coord_iter->first) - xoffsetTot )
* cfactor
<< " Y" << ( ( coord_iter->second - yoffsetTot ) * cfactor) << "\n";
}
//SVG EXPORTER
if (bDoSVG)
{
svgexpo->circle((double_mirror_axis - coord_iter->first),
coord_iter->second, rad); //make a whole
svgexpo->stroke();
}
++coord_iter;
}
}
}
of << "\n";
}
//tiling->footer( of ); // See TODO #2
of << tiling->getGCodeEnd();
of.close();
}
