/** * Function NormalizeAreaOutlines * Convert a self-intersecting polygon to one (or more) non self-intersecting polygon(s) * @param aNewPolygonList = a std::vector<CPolyLine*> reference where to store new CPolyLine * needed by the normalization * @return the polygon count (always >= 1, because there is at least one polygon) * There are new polygons only if the polygon count is > 1 */ int CPolyLine::NormalizeAreaOutlines( std::vector<CPolyLine*>* aNewPolygonList ) { SHAPE_POLY_SET polySet = ConvertPolyListToPolySet( m_CornersList ); // We are expecting only one main outline, but this main outline can have holes // if holes: combine holes and remove them from the main outline. // Note also we are using SHAPE_POLY_SET::PM_STRICTLY_SIMPLE in polygon // calculations, but it is not mandatory. It is used mainly // because there is usually only very few vertices in area outlines SHAPE_POLY_SET::POLYGON& outline = polySet.Polygon( 0 ); SHAPE_POLY_SET holesBuffer; // Move holes stored in outline to holesBuffer: // The first SHAPE_LINE_CHAIN is the main outline, others are holes while( outline.size() > 1 ) { holesBuffer.AddOutline( outline.back() ); outline.pop_back(); } polySet.Simplify( SHAPE_POLY_SET::PM_STRICTLY_SIMPLE); // If any hole, substract it to main outline if( holesBuffer.OutlineCount() ) { holesBuffer.Simplify( SHAPE_POLY_SET::PM_FAST); polySet.BooleanSubtract( holesBuffer, SHAPE_POLY_SET::PM_STRICTLY_SIMPLE ); } RemoveAllContours(); // Note: we can have more than outline, because a self intersecting outline will be // broken to non intersecting polygons, and removing holes can also create a few polygons for( int ii = 0; ii < polySet.OutlineCount(); ii++ ) { CPolyLine* polyline = this; if( ii > 0 ) { polyline = new CPolyLine; polyline->ImportSettings( this ); aNewPolygonList->push_back( polyline ); } SHAPE_POLY_SET pnew; pnew.NewOutline(); pnew.Polygon( 0 ) = polySet.CPolygon( ii ); polyline->m_CornersList = ConvertPolySetToPolyList( pnew ); } return polySet.OutlineCount(); }
void EDA_3D_CANVAS::buildTechLayers3DView( REPORTER* aErrorMessages, REPORTER* aActivity ) { BOARD* pcb = GetBoard(); bool useTextures = isRealisticMode() && isEnabled( FL_RENDER_TEXTURES ); // Number of segments to draw a circle using segments const int segcountforcircle = 18; double correctionFactor = 1.0 / cos( M_PI / (segcountforcircle * 2) ); const int segcountLowQuality = 12; // segments to draw a circle with low quality // to reduce time calculations // for holes and items which do not need // a fine representation double correctionFactorLQ = 1.0 / cos( M_PI / (segcountLowQuality * 2) ); // segments to draw a circle to build texts. Is is used only to build // the shape of each segment of the stroke font, therefore no need to have // many segments per circle. const int segcountInStrokeFont = 8; SHAPE_POLY_SET bufferPolys; SHAPE_POLY_SET allLayerHoles; // Contains through holes, calculated only once SHAPE_POLY_SET bufferPcbOutlines; // stores the board main outlines // Build a polygon from edge cut items wxString msg; if( !pcb->GetBoardPolygonOutlines( bufferPcbOutlines, allLayerHoles, &msg ) ) { if( aErrorMessages ) { msg << wxT("\n") << _("Unable to calculate the board outlines.\n" "Therefore use the board boundary box.") << wxT("\n\n"); aErrorMessages->Report( msg, REPORTER::RPT_WARNING ); } } // Build board holes, with no optimization of large holes shape. buildBoardThroughHolesPolygonList( allLayerHoles, segcountLowQuality, false ); // draw graphic items, on technical layers static const LAYER_ID teckLayerList[] = { B_Adhes, F_Adhes, B_Paste, F_Paste, B_SilkS, F_SilkS, B_Mask, F_Mask, }; // User layers are not drawn here, only technical layers for( LSEQ seq = LSET::AllTechMask().Seq( teckLayerList, DIM( teckLayerList ) ); seq; ++seq ) { LAYER_ID layer = *seq; if( !is3DLayerEnabled( layer ) ) continue; if( layer == Edge_Cuts && isEnabled( FL_SHOW_BOARD_BODY ) ) continue; if( aActivity ) aActivity->Report( wxString::Format( _( "Build layer %s" ), LSET::Name( layer ) ) ); bufferPolys.RemoveAllContours(); for( BOARD_ITEM* item = pcb->m_Drawings; item; item = item->Next() ) { if( !item->IsOnLayer( layer ) ) continue; switch( item->Type() ) { case PCB_LINE_T: ( (DRAWSEGMENT*) item )->TransformShapeWithClearanceToPolygon( bufferPolys, 0, segcountforcircle, correctionFactor ); break; case PCB_TEXT_T: ( (TEXTE_PCB*) item )->TransformShapeWithClearanceToPolygonSet( bufferPolys, 0, segcountLowQuality, 1.0 ); break; default: break; } } for( MODULE* module = pcb->m_Modules; module; module = module->Next() ) { if( layer == F_SilkS || layer == B_SilkS ) { // On silk screen layers, the pad shape is only the pad outline // never a filled shape D_PAD* pad = module->Pads(); int linewidth = g_DrawDefaultLineThickness; for( ; pad; pad = pad->Next() ) { if( !pad->IsOnLayer( layer ) ) continue; buildPadShapeThickOutlineAsPolygon( pad, bufferPolys, linewidth, segcountforcircle, correctionFactor ); } } else module->TransformPadsShapesWithClearanceToPolygon( layer, bufferPolys, 0, segcountforcircle, correctionFactor ); // On tech layers, use a poor circle approximation, only for texts (stroke font) module->TransformGraphicShapesWithClearanceToPolygonSet( layer, bufferPolys, 0, segcountforcircle, correctionFactor, segcountInStrokeFont ); } // Draw non copper zones if( isEnabled( FL_ZONE ) ) { for( int ii = 0; ii < pcb->GetAreaCount(); ii++ ) { ZONE_CONTAINER* zone = pcb->GetArea( ii ); if( !zone->IsOnLayer( layer ) ) continue; zone->TransformSolidAreasShapesToPolygonSet( bufferPolys, segcountLowQuality, correctionFactorLQ ); } } // bufferPolys contains polygons to merge. Many overlaps . // Calculate merged polygons and remove pads and vias holes if( bufferPolys.IsEmpty() ) continue; // Solder mask layers are "negative" layers. // Shapes should be removed from the full board area. if( layer == B_Mask || layer == F_Mask ) { SHAPE_POLY_SET cuts = bufferPolys; bufferPolys = bufferPcbOutlines; cuts.Append(allLayerHoles); cuts.Simplify(); bufferPolys.BooleanSubtract( cuts ); } // Remove holes from Solder paste layers and silkscreen else if( layer == B_Paste || layer == F_Paste || layer == B_SilkS || layer == F_SilkS ) { bufferPolys.BooleanSubtract( allLayerHoles ); } int thickness = 0; if( layer != B_Mask && layer != F_Mask ) thickness = GetPrm3DVisu().GetLayerObjectThicknessBIU( layer ); int zpos = GetPrm3DVisu().GetLayerZcoordBIU( layer ); if( layer == Edge_Cuts ) { thickness = GetPrm3DVisu().GetLayerZcoordBIU( F_Cu ) - GetPrm3DVisu().GetLayerZcoordBIU( B_Cu ); zpos = GetPrm3DVisu().GetLayerZcoordBIU( B_Cu ) + (thickness / 2); } else { // for Draw3D_SolidHorizontalPolyPolygons, zpos it the middle between bottom and top // sides. // However for top layers, zpos should be the bottom layer pos, // and for bottom layers, zpos should be the top layer pos. if( Get3DLayer_Z_Orientation( layer ) > 0 ) zpos += thickness/2; else zpos -= thickness/2 ; } float zNormal = 1.0f; // When using thickness it will draw first the top and then botton (with z inverted) // If we are not using thickness, then the znormal must face the layer direction // because it will draw just one plane if( !thickness ) zNormal = Get3DLayer_Z_Orientation( layer ); setGLTechLayersColor( layer ); Draw3D_SolidHorizontalPolyPolygons( bufferPolys, zpos, thickness, GetPrm3DVisu().m_BiuTo3Dunits, useTextures, zNormal ); } }
void EDA_3D_CANVAS::buildBoard3DView( GLuint aBoardList, GLuint aBodyOnlyList, REPORTER* aErrorMessages, REPORTER* aActivity ) { BOARD* pcb = GetBoard(); // If FL_RENDER_SHOW_HOLES_IN_ZONES is true, holes are correctly removed from copper zones areas. // If FL_RENDER_SHOW_HOLES_IN_ZONES is false, holes are not removed from copper zones areas, // but the calculation time is twice shorter. bool remove_Holes = isEnabled( FL_RENDER_SHOW_HOLES_IN_ZONES ); bool realistic_mode = isRealisticMode(); bool useTextures = isRealisticMode() && isEnabled( FL_RENDER_TEXTURES ); // Number of segments to convert a circle to polygon // We use 2 values: the first gives a good shape (for instanes rond pads) // the second is used to speed up calculations, when a poor approximation is acceptable (holes) const int segcountforcircle = 18; double correctionFactor = 1.0 / cos( M_PI / (segcountforcircle * 2.0) ); const int segcountLowQuality = 12; // segments to draw a circle with low quality // to reduce time calculations // for holes and items which do not need // a fine representation double correctionFactorLQ = 1.0 / cos( M_PI / (segcountLowQuality * 2.0) ); SHAPE_POLY_SET bufferPolys; // copper areas: tracks, pads and filled zones areas // when holes are removed from zones SHAPE_POLY_SET bufferPcbOutlines; // stores the board main outlines SHAPE_POLY_SET bufferZonesPolys; // copper filled zones areas // when holes are not removed from zones SHAPE_POLY_SET currLayerHoles; // Contains holes for the current layer SHAPE_POLY_SET allLayerHoles; // Contains holes for all layers // Build a polygon from edge cut items wxString msg; if( !pcb->GetBoardPolygonOutlines( bufferPcbOutlines, allLayerHoles, &msg ) ) { if( aErrorMessages ) { msg << wxT("\n") << _("Unable to calculate the board outlines.\n" "Therefore use the board boundary box.") << wxT("\n\n"); aErrorMessages->Report( msg, REPORTER::RPT_WARNING ); } } // Build board holes, with optimization of large holes shape. buildBoardThroughHolesPolygonList( allLayerHoles, segcountLowQuality, true ); LSET cu_set = LSET::AllCuMask( GetPrm3DVisu().m_CopperLayersCount ); glNewList( aBoardList, GL_COMPILE ); for( LSEQ cu = cu_set.CuStack(); cu; ++cu ) { LAYER_ID layer = *cu; // Skip non enabled layers in normal mode, // and internal layers in realistic mode if( !is3DLayerEnabled( layer ) ) continue; if( aActivity ) aActivity->Report( wxString::Format( _( "Build layer %s" ), LSET::Name( layer ) ) ); bufferPolys.RemoveAllContours(); bufferZonesPolys.RemoveAllContours(); currLayerHoles.RemoveAllContours(); // Draw track shapes: for( TRACK* track = pcb->m_Track; track; track = track->Next() ) { if( !track->IsOnLayer( layer ) ) continue; track->TransformShapeWithClearanceToPolygon( bufferPolys, 0, segcountforcircle, correctionFactor ); // Add blind/buried via holes if( track->Type() == PCB_VIA_T ) { VIA *via = static_cast<VIA*>( track ); if( via->GetViaType() == VIA_THROUGH ) continue; // already done int holediameter = via->GetDrillValue(); int thickness = GetPrm3DVisu().GetCopperThicknessBIU(); int hole_outer_radius = (holediameter + thickness) / 2; TransformCircleToPolygon( currLayerHoles, via->GetStart(), hole_outer_radius, segcountLowQuality ); } } // draw pad shapes for( MODULE* module = pcb->m_Modules; module; module = module->Next() ) { // Note: NPTH pads are not drawn on copper layers when the pad // has same shape as its hole module->TransformPadsShapesWithClearanceToPolygon( layer, bufferPolys, 0, segcountforcircle, correctionFactor, true ); // Micro-wave modules may have items on copper layers module->TransformGraphicShapesWithClearanceToPolygonSet( layer, bufferPolys, 0, segcountforcircle, correctionFactor ); // pad holes are already in list. } // Draw copper zones. Note: // * if the holes are removed from copper zones // the polygons are stored in bufferPolys (which contains all other polygons) // * if the holes are NOT removed from copper zones // the polygons are stored in bufferZonesPolys if( isEnabled( FL_ZONE ) ) { for( int ii = 0; ii < pcb->GetAreaCount(); ii++ ) { ZONE_CONTAINER* zone = pcb->GetArea( ii ); LAYER_NUM zonelayer = zone->GetLayer(); if( zonelayer == layer ) { zone->TransformSolidAreasShapesToPolygonSet( remove_Holes ? bufferPolys : bufferZonesPolys, segcountLowQuality, correctionFactorLQ ); } } } // draw graphic items on copper layers (texts) for( BOARD_ITEM* item = pcb->m_Drawings; item; item = item->Next() ) { if( !item->IsOnLayer( layer ) ) continue; switch( item->Type() ) { case PCB_LINE_T: // should not exist on copper layers ( (DRAWSEGMENT*) item )->TransformShapeWithClearanceToPolygon( bufferPolys, 0, segcountforcircle, correctionFactor ); break; case PCB_TEXT_T: ( (TEXTE_PCB*) item )->TransformShapeWithClearanceToPolygonSet( bufferPolys, 0, segcountLowQuality, correctionFactor ); break; default: break; } } // bufferPolys contains polygons to merge. Many overlaps . // Calculate merged polygons if( bufferPolys.IsEmpty() ) continue; // Use Clipper lib to subtract holes to copper areas if( currLayerHoles.OutlineCount() ) { currLayerHoles.Append(allLayerHoles); currLayerHoles.Simplify(); bufferPolys.BooleanSubtract( currLayerHoles ); } else bufferPolys.BooleanSubtract( allLayerHoles ); int thickness = GetPrm3DVisu().GetLayerObjectThicknessBIU( layer ); int zpos = GetPrm3DVisu().GetLayerZcoordBIU( layer ); float zNormal = 1.0f; // When using thickness it will draw first the top and then botton (with z inverted) // If we are not using thickness, then the z-normal has to match the layer direction // because just one plane will be drawn if( !thickness ) zNormal = Get3DLayer_Z_Orientation( layer ); if( realistic_mode ) { setGLCopperColor(); } else { EDA_COLOR_T color = g_ColorsSettings.GetLayerColor( layer ); SetGLColor( color ); } // If holes are removed from copper zones, bufferPolys contains all polygons // to draw (tracks+zones+texts). Draw3D_SolidHorizontalPolyPolygons( bufferPolys, zpos, thickness, GetPrm3DVisu().m_BiuTo3Dunits, useTextures, zNormal ); // If holes are not removed from copper zones (for calculation time reasons, // the zone polygons are stored in bufferZonesPolys and have to be drawn now: if( !bufferZonesPolys.IsEmpty() ) { Draw3D_SolidHorizontalPolyPolygons( bufferZonesPolys, zpos, thickness, GetPrm3DVisu().m_BiuTo3Dunits, useTextures, zNormal ); } } if( aActivity ) aActivity->Report( _( "Build board body" ) ); // Draw plated vertical holes inside the board, but not always. They are drawn: // - if the board body is not shown, to show the holes. // - or if the copper thickness is shown if( !isEnabled( FL_SHOW_BOARD_BODY ) || isEnabled( FL_USE_COPPER_THICKNESS ) ) { // Draw vias holes (vertical cylinders) for( const TRACK* track = pcb->m_Track; track; track = track->Next() ) { if( track->Type() == PCB_VIA_T ) { const VIA *via = static_cast<const VIA*>(track); draw3DViaHole( via ); } } // Draw pads holes (vertical cylinders) for( const MODULE* module = pcb->m_Modules; module; module = module->Next() ) { for( D_PAD* pad = module->Pads(); pad; pad = pad->Next() ) if( pad->GetAttribute () != PAD_HOLE_NOT_PLATED ) draw3DPadHole( pad ); } } glEndList(); // Build the body board: glNewList( aBodyOnlyList, GL_COMPILE ); if( isRealisticMode() ) { setGLEpoxyColor( 1.00 ); } else { EDA_COLOR_T color = g_ColorsSettings.GetLayerColor( Edge_Cuts ); SetGLColor( color, 0.7 ); } float copper_thickness = GetPrm3DVisu().GetCopperThicknessBIU(); // a small offset between substrate and external copper layer to avoid artifacts // when drawing copper items on board float epsilon = Millimeter2iu( 0.01 ); float zpos = GetPrm3DVisu().GetLayerZcoordBIU( B_Cu ); float board_thickness = GetPrm3DVisu().GetLayerZcoordBIU( F_Cu ) - GetPrm3DVisu().GetLayerZcoordBIU( B_Cu ); // items on copper layers and having a thickness = copper_thickness // are drawn from zpos - copper_thickness/2 to zpos + copper_thickness // therefore substrate position is copper_thickness/2 to // substrate_height - copper_thickness/2 zpos += (copper_thickness + epsilon) / 2.0f; board_thickness -= copper_thickness + epsilon; bufferPcbOutlines.BooleanSubtract( allLayerHoles ); if( !bufferPcbOutlines.IsEmpty() ) { Draw3D_SolidHorizontalPolyPolygons( bufferPcbOutlines, zpos + board_thickness / 2.0, board_thickness, GetPrm3DVisu().m_BiuTo3Dunits, useTextures, 1.0f ); } glEndList(); }
void ZONE_CONTAINER::AddClearanceAreasPolygonsToPolysList_NG( BOARD* aPcb ) { int segsPerCircle; double correctionFactor; int outline_half_thickness = m_ZoneMinThickness / 2; std::unique_ptr<SHAPE_FILE_IO> dumper( new SHAPE_FILE_IO( g_DumpZonesWhenFilling ? "zones_dump.txt" : "", SHAPE_FILE_IO::IOM_APPEND ) ); // Set the number of segments in arc approximations if( m_ArcToSegmentsCount == ARC_APPROX_SEGMENTS_COUNT_HIGHT_DEF ) segsPerCircle = ARC_APPROX_SEGMENTS_COUNT_HIGHT_DEF; else segsPerCircle = ARC_APPROX_SEGMENTS_COUNT_LOW_DEF; /* calculates the coeff to compensate radius reduction of holes clearance * due to the segment approx. * For a circle the min radius is radius * cos( 2PI / s_CircleToSegmentsCount / 2) * s_Correction is 1 /cos( PI/s_CircleToSegmentsCount ) */ correctionFactor = 1.0 / cos( M_PI / (double) segsPerCircle ); CPOLYGONS_LIST tmp; if(g_DumpZonesWhenFilling) dumper->BeginGroup("clipper-zone"); SHAPE_POLY_SET solidAreas = ConvertPolyListToPolySet( m_smoothedPoly->m_CornersList ); solidAreas.Inflate( -outline_half_thickness, segsPerCircle ); solidAreas.Simplify( POLY_CALC_MODE ); SHAPE_POLY_SET holes; if(g_DumpZonesWhenFilling) dumper->Write( &solidAreas, "solid-areas" ); tmp.RemoveAllContours(); buildFeatureHoleList( aPcb, holes ); if(g_DumpZonesWhenFilling) dumper->Write( &holes, "feature-holes" ); holes.Simplify( POLY_CALC_MODE ); if (g_DumpZonesWhenFilling) dumper->Write( &holes, "feature-holes-postsimplify" ); solidAreas.BooleanSubtract( holes, POLY_CALC_MODE ); if (g_DumpZonesWhenFilling) dumper->Write( &solidAreas, "solid-areas-minus-holes" ); SHAPE_POLY_SET areas_fractured = solidAreas; areas_fractured.Fracture( POLY_CALC_MODE ); if (g_DumpZonesWhenFilling) dumper->Write( &areas_fractured, "areas_fractured" ); m_FilledPolysList = areas_fractured; // Remove insulated islands: if( GetNetCode() > 0 ) TestForCopperIslandAndRemoveInsulatedIslands( aPcb ); SHAPE_POLY_SET thermalHoles; // Test thermal stubs connections and add polygons to remove unconnected stubs. // (this is a refinement for thermal relief shapes) if( GetNetCode() > 0 ) BuildUnconnectedThermalStubsPolygonList( thermalHoles, aPcb, this, correctionFactor, s_thermalRot ); // remove copper areas corresponding to not connected stubs if( !thermalHoles.IsEmpty() ) { thermalHoles.Simplify( POLY_CALC_MODE ); // Remove unconnected stubs solidAreas.BooleanSubtract( thermalHoles, POLY_CALC_MODE ); if( g_DumpZonesWhenFilling ) dumper->Write( &thermalHoles, "thermal-holes" ); // put these areas in m_FilledPolysList SHAPE_POLY_SET th_fractured = solidAreas; th_fractured.Fracture( POLY_CALC_MODE ); if( g_DumpZonesWhenFilling ) dumper->Write ( &th_fractured, "th_fractured" ); m_FilledPolysList = th_fractured; if( GetNetCode() > 0 ) TestForCopperIslandAndRemoveInsulatedIslands( aPcb ); } if(g_DumpZonesWhenFilling) dumper->EndGroup(); }
/* * Note 1: polygons are drawm using outlines witk a thickness = aMinThicknessValue * so shapes must take in account this outline thickness * * Note 2: * Trapezoidal pads are not considered here because they are very special case * and are used in microwave applications and they *DO NOT* have a thermal relief that * change the shape by creating stubs and destroy their properties. */ void CreateThermalReliefPadPolygon( SHAPE_POLY_SET& aCornerBuffer, const D_PAD& aPad, int aThermalGap, int aCopperThickness, int aMinThicknessValue, int aError, double aThermalRot ) { wxPoint corner, corner_end; wxSize copper_thickness; wxPoint padShapePos = aPad.ShapePos(); // Note: for pad having a shape offset, // the pad position is NOT the shape position /* Keep in account the polygon outline thickness * aThermalGap must be increased by aMinThicknessValue/2 because drawing external outline * with a thickness of aMinThicknessValue will reduce gap by aMinThicknessValue/2 */ aThermalGap += aMinThicknessValue / 2; /* Keep in account the polygon outline thickness * copper_thickness must be decreased by aMinThicknessValue because drawing outlines * with a thickness of aMinThicknessValue will increase real thickness by aMinThicknessValue */ int dx = aPad.GetSize().x / 2; int dy = aPad.GetSize().y / 2; copper_thickness.x = std::min( aPad.GetSize().x, aCopperThickness ) - aMinThicknessValue; copper_thickness.y = std::min( aPad.GetSize().y, aCopperThickness ) - aMinThicknessValue; if( copper_thickness.x < 0 ) copper_thickness.x = 0; if( copper_thickness.y < 0 ) copper_thickness.y = 0; switch( aPad.GetShape() ) { case PAD_SHAPE_CIRCLE: // Add 4 similar holes { /* we create 4 copper holes and put them in position 1, 2, 3 and 4 * here is the area of the rectangular pad + its thermal gap * the 4 copper holes remove the copper in order to create the thermal gap * 4 ------ 1 * | | * | | * | | * | | * 3 ------ 2 * holes 2, 3, 4 are the same as hole 1, rotated 90, 180, 270 deg */ // Build the hole pattern, for the hole in the X >0, Y > 0 plane: // The pattern roughtly is a 90 deg arc pie std::vector <wxPoint> corners_buffer; int numSegs = std::max( GetArcToSegmentCount( dx + aThermalGap, aError, 360.0 ), 6 ); double correction = GetCircletoPolyCorrectionFactor( numSegs ); double delta = 3600.0 / numSegs; // Radius of outer arcs of the shape corrected for arc approximation by lines int outer_radius = KiROUND( ( dx + aThermalGap ) * correction ); // Crosspoint of thermal spoke sides, the first point of polygon buffer corners_buffer.push_back( wxPoint( copper_thickness.x / 2, copper_thickness.y / 2 ) ); // Add an intermediate point on spoke sides, to allow a > 90 deg angle between side // and first seg of arc approx corner.x = copper_thickness.x / 2; int y = outer_radius - (aThermalGap / 4); corner.y = KiROUND( sqrt( ( (double) y * y - (double) corner.x * corner.x ) ) ); if( aThermalRot != 0 ) corners_buffer.push_back( corner ); // calculate the starting point of the outter arc corner.x = copper_thickness.x / 2; corner.y = KiROUND( sqrt( ( (double) outer_radius * outer_radius ) - ( (double) corner.x * corner.x ) ) ); RotatePoint( &corner, 90 ); // 9 degrees is the spoke fillet size // calculate the ending point of the outer arc corner_end.x = corner.y; corner_end.y = corner.x; // calculate intermediate points (y coordinate from corner.y to corner_end.y while( (corner.y > corner_end.y) && (corner.x < corner_end.x) ) { corners_buffer.push_back( corner ); RotatePoint( &corner, delta ); } corners_buffer.push_back( corner_end ); /* add an intermediate point, to avoid angles < 90 deg between last arc approx line * and radius line */ corner.x = corners_buffer[1].y; corner.y = corners_buffer[1].x; corners_buffer.push_back( corner ); // Now, add the 4 holes ( each is the pattern, rotated by 0, 90, 180 and 270 deg // aThermalRot = 450 (45.0 degrees orientation) work fine. double angle_pad = aPad.GetOrientation(); // Pad orientation double th_angle = aThermalRot; for( unsigned ihole = 0; ihole < 4; ihole++ ) { aCornerBuffer.NewOutline(); for( unsigned ii = 0; ii < corners_buffer.size(); ii++ ) { corner = corners_buffer[ii]; RotatePoint( &corner, th_angle + angle_pad ); // Rotate by segment angle and pad orientation corner += padShapePos; aCornerBuffer.Append( corner.x, corner.y ); } th_angle += 900; // Note: th_angle in in 0.1 deg. } } break; case PAD_SHAPE_OVAL: { // Oval pad support along the lines of round and rectangular pads std::vector <wxPoint> corners_buffer; // Polygon buffer as vector dx = (aPad.GetSize().x / 2) + aThermalGap; // Cutout radius x dy = (aPad.GetSize().y / 2) + aThermalGap; // Cutout radius y wxPoint shape_offset; // We want to calculate an oval shape with dx > dy. // if this is not the case, exchange dx and dy, and rotate the shape 90 deg. int supp_angle = 0; if( dx < dy ) { std::swap( dx, dy ); supp_angle = 900; std::swap( copper_thickness.x, copper_thickness.y ); } int deltasize = dx - dy; // = distance between shape position and the 2 demi-circle ends centre // here we have dx > dy // Radius of outer arcs of the shape: int outer_radius = dy; // The radius of the outer arc is radius end + aThermalGap int numSegs = std::max( GetArcToSegmentCount( outer_radius, aError, 360.0 ), 6 ); double delta = 3600.0 / numSegs; // Some coordinate fiddling, depending on the shape offset direction shape_offset = wxPoint( deltasize, 0 ); // Crosspoint of thermal spoke sides, the first point of polygon buffer corner.x = copper_thickness.x / 2; corner.y = copper_thickness.y / 2; corners_buffer.push_back( corner ); // Arc start point calculation, the intersecting point of cutout arc and thermal spoke edge // If copper thickness is more than shape offset, we need to calculate arc intercept point. if( copper_thickness.x > deltasize ) { corner.x = copper_thickness.x / 2; corner.y = KiROUND( sqrt( ( (double) outer_radius * outer_radius ) - ( (double) ( corner.x - delta ) * ( corner.x - deltasize ) ) ) ); corner.x -= deltasize; /* creates an intermediate point, to have a > 90 deg angle * between the side and the first segment of arc approximation */ wxPoint intpoint = corner; intpoint.y -= aThermalGap / 4; corners_buffer.push_back( intpoint + shape_offset ); RotatePoint( &corner, 90 ); // 9 degrees of thermal fillet } else { corner.x = copper_thickness.x / 2; corner.y = outer_radius; corners_buffer.push_back( corner ); } // Add an intermediate point on spoke sides, to allow a > 90 deg angle between side // and first seg of arc approx wxPoint last_corner; last_corner.y = copper_thickness.y / 2; int px = outer_radius - (aThermalGap / 4); last_corner.x = KiROUND( sqrt( ( ( (double) px * px ) - (double) last_corner.y * last_corner.y ) ) ); // Arc stop point calculation, the intersecting point of cutout arc and thermal spoke edge corner_end.y = copper_thickness.y / 2; corner_end.x = KiROUND( sqrt( ( (double) outer_radius * outer_radius ) - ( (double) corner_end.y * corner_end.y ) ) ); RotatePoint( &corner_end, -90 ); // 9 degrees of thermal fillet // calculate intermediate arc points till limit is reached while( (corner.y > corner_end.y) && (corner.x < corner_end.x) ) { corners_buffer.push_back( corner + shape_offset ); RotatePoint( &corner, delta ); } //corners_buffer.push_back(corner + shape_offset); // TODO: about one mil geometry error forms somewhere. corners_buffer.push_back( corner_end + shape_offset ); corners_buffer.push_back( last_corner + shape_offset ); // Enabling the line above shows intersection point. /* Create 2 holes, rotated by pad rotation. */ double angle = aPad.GetOrientation() + supp_angle; for( int irect = 0; irect < 2; irect++ ) { aCornerBuffer.NewOutline(); for( unsigned ic = 0; ic < corners_buffer.size(); ic++ ) { wxPoint cpos = corners_buffer[ic]; RotatePoint( &cpos, angle ); cpos += padShapePos; aCornerBuffer.Append( cpos.x, cpos.y ); } angle = AddAngles( angle, 1800 ); // this is calculate hole 3 } // Create holes, that are the mirrored from the previous holes for( unsigned ic = 0; ic < corners_buffer.size(); ic++ ) { wxPoint swap = corners_buffer[ic]; swap.x = -swap.x; corners_buffer[ic] = swap; } // Now add corner 4 and 2 (2 is the corner 4 rotated by 180 deg angle = aPad.GetOrientation() + supp_angle; for( int irect = 0; irect < 2; irect++ ) { aCornerBuffer.NewOutline(); for( unsigned ic = 0; ic < corners_buffer.size(); ic++ ) { wxPoint cpos = corners_buffer[ic]; RotatePoint( &cpos, angle ); cpos += padShapePos; aCornerBuffer.Append( cpos.x, cpos.y ); } angle = AddAngles( angle, 1800 ); } } break; case PAD_SHAPE_CHAMFERED_RECT: case PAD_SHAPE_ROUNDRECT: // thermal shape is the same for rectangular shapes. case PAD_SHAPE_RECT: { /* we create 4 copper holes and put them in position 1, 2, 3 and 4 * here is the area of the rectangular pad + its thermal gap * the 4 copper holes remove the copper in order to create the thermal gap * 1 ------ 4 * | | * | | * | | * | | * 2 ------ 3 * hole 3 is the same as hole 1, rotated 180 deg * hole 4 is the same as hole 2, rotated 180 deg and is the same as hole 1, mirrored */ // First, create a rectangular hole for position 1 : // 2 ------- 3 // | | // | | // | | // 1 -------4 // Modified rectangles with one corner rounded. TODO: merging with oval thermals // and possibly round too. std::vector <wxPoint> corners_buffer; // Polygon buffer as vector dx = (aPad.GetSize().x / 2) + aThermalGap; // Cutout radius x dy = (aPad.GetSize().y / 2) + aThermalGap; // Cutout radius y // calculation is optimized for pad shape with dy >= dx (vertical rectangle). // if it is not the case, just rotate this shape 90 degrees: double angle = aPad.GetOrientation(); wxPoint corner_origin_pos( -aPad.GetSize().x / 2, -aPad.GetSize().y / 2 ); if( dy < dx ) { std::swap( dx, dy ); std::swap( copper_thickness.x, copper_thickness.y ); std::swap( corner_origin_pos.x, corner_origin_pos.y ); angle += 900.0; } // Now calculate the hole pattern in position 1 ( top left pad corner ) // The first point of polygon buffer is left lower corner, second the crosspoint of // thermal spoke sides, the third is upper right corner and the rest are rounding // vertices going anticlockwise. Note the inverted Y-axis in corners_buffer y coordinates. wxPoint arc_end_point( -dx, -(aThermalGap / 4 + copper_thickness.y / 2) ); corners_buffer.push_back( arc_end_point ); // Adds small miters to zone corners_buffer.push_back( wxPoint( -(dx - aThermalGap / 4), -copper_thickness.y / 2 ) ); // fill and spoke corner corners_buffer.push_back( wxPoint( -copper_thickness.x / 2, -copper_thickness.y / 2 ) ); corners_buffer.push_back( wxPoint( -copper_thickness.x / 2, -(dy - aThermalGap / 4) ) ); // The first point to build the rounded corner: wxPoint arc_start_point( -(aThermalGap / 4 + copper_thickness.x / 2) , -dy ); corners_buffer.push_back( arc_start_point ); int numSegs = std::max( GetArcToSegmentCount( aThermalGap, aError, 360.0 ), 6 ); double correction = GetCircletoPolyCorrectionFactor( numSegs ); int rounding_radius = KiROUND( aThermalGap * correction ); // Corner rounding radius // Calculate arc angle parameters. // the start angle id near 900 decidegrees, the final angle is near 1800.0 decidegrees. double arc_increment = 3600.0 / numSegs; // the arc_angle_start is 900.0 or slighly more, depending on the actual arc starting point double arc_angle_start = atan2( -arc_start_point.y -corner_origin_pos.y, arc_start_point.x - corner_origin_pos.x ) * 1800/M_PI; if( arc_angle_start < 900.0 ) arc_angle_start = 900.0; bool first_point = true; for( double curr_angle = arc_angle_start; ; curr_angle += arc_increment ) { wxPoint corner_position = wxPoint( rounding_radius, 0 ); RotatePoint( &corner_position, curr_angle ); // Rounding vector rotation corner_position += corner_origin_pos; // Rounding vector + Pad corner offset // The arc angle is <= 90 degrees, therefore the arc is finished if the x coordinate // decrease or the y coordinate is smaller than the y end point if( !first_point && ( corner_position.x >= corners_buffer.back().x || corner_position.y > arc_end_point.y ) ) break; first_point = false; // Note: for hole in position 1, arc x coordinate is always < x starting point // and arc y coordinate is always <= y ending point if( corner_position != corners_buffer.back() // avoid duplicate corners. && corner_position.x <= arc_start_point.x ) // skip current point at the right of the starting point corners_buffer.push_back( corner_position ); } for( int irect = 0; irect < 2; irect++ ) { aCornerBuffer.NewOutline(); for( unsigned ic = 0; ic < corners_buffer.size(); ic++ ) { wxPoint cpos = corners_buffer[ic]; RotatePoint( &cpos, angle ); // Rotate according to module orientation cpos += padShapePos; // Shift origin to position aCornerBuffer.Append( cpos.x, cpos.y ); } angle = AddAngles( angle, 1800 ); // this is calculate hole 3 } // Create holes, that are the mirrored from the previous holes for( unsigned ic = 0; ic < corners_buffer.size(); ic++ ) { wxPoint swap = corners_buffer[ic]; swap.x = -swap.x; corners_buffer[ic] = swap; } // Now add corner 4 and 2 (2 is the corner 4 rotated by 180 deg for( int irect = 0; irect < 2; irect++ ) { aCornerBuffer.NewOutline(); for( unsigned ic = 0; ic < corners_buffer.size(); ic++ ) { wxPoint cpos = corners_buffer[ic]; RotatePoint( &cpos, angle ); cpos += padShapePos; aCornerBuffer.Append( cpos.x, cpos.y ); } angle = AddAngles( angle, 1800 ); } } break; case PAD_SHAPE_TRAPEZOID: { SHAPE_POLY_SET antipad; // The full antipad area // We need a length to build the stubs of the thermal reliefs // the value is not very important. The pad bounding box gives a reasonable value EDA_RECT bbox = aPad.GetBoundingBox(); int stub_len = std::max( bbox.GetWidth(), bbox.GetHeight() ); aPad.TransformShapeWithClearanceToPolygon( antipad, aThermalGap ); SHAPE_POLY_SET stub; // A basic stub ( a rectangle) SHAPE_POLY_SET stubs; // the full stubs shape // We now substract the stubs (connections to the copper zone) //ClipperLib::Clipper clip_engine; // Prepare a clipping transform //clip_engine.AddPath( antipad, ClipperLib::ptSubject, true ); // Create stubs and add them to clipper engine wxPoint stubBuffer[4]; stubBuffer[0].x = stub_len; stubBuffer[0].y = copper_thickness.y/2; stubBuffer[1] = stubBuffer[0]; stubBuffer[1].y = -copper_thickness.y/2; stubBuffer[2] = stubBuffer[1]; stubBuffer[2].x = -stub_len; stubBuffer[3] = stubBuffer[2]; stubBuffer[3].y = copper_thickness.y/2; stub.NewOutline(); for( unsigned ii = 0; ii < arrayDim( stubBuffer ); ii++ ) { wxPoint cpos = stubBuffer[ii]; RotatePoint( &cpos, aPad.GetOrientation() ); cpos += padShapePos; stub.Append( cpos.x, cpos.y ); } stubs.Append( stub ); stubBuffer[0].y = stub_len; stubBuffer[0].x = copper_thickness.x/2; stubBuffer[1] = stubBuffer[0]; stubBuffer[1].x = -copper_thickness.x/2; stubBuffer[2] = stubBuffer[1]; stubBuffer[2].y = -stub_len; stubBuffer[3] = stubBuffer[2]; stubBuffer[3].x = copper_thickness.x/2; stub.RemoveAllContours(); stub.NewOutline(); for( unsigned ii = 0; ii < arrayDim( stubBuffer ); ii++ ) { wxPoint cpos = stubBuffer[ii]; RotatePoint( &cpos, aPad.GetOrientation() ); cpos += padShapePos; stub.Append( cpos.x, cpos.y ); } stubs.Append( stub ); stubs.Simplify( SHAPE_POLY_SET::PM_FAST ); antipad.BooleanSubtract( stubs, SHAPE_POLY_SET::PM_FAST ); aCornerBuffer.Append( antipad ); break; } default: ; } }
/** * Function ComputeRawFilledAreas * Supports a min thickness area constraint. * Add non copper areas polygons (pads and tracks with clearance) * to the filled copper area found * in BuildFilledPolysListData after calculating filled areas in a zone * Non filled copper areas are pads and track and their clearance areas * The filled copper area must be computed just before. * BuildFilledPolysListData() call this function just after creating the * filled copper area polygon (without clearance areas) * to do that this function: * 1 - Creates the main outline (zone outline) using a correction to shrink the resulting area * with m_ZoneMinThickness/2 value. * The result is areas with a margin of m_ZoneMinThickness/2 * When drawing outline with segments having a thickness of m_ZoneMinThickness, the * outlines will match exactly the initial outlines * 3 - Add all non filled areas (pads, tracks) in group B with a clearance of m_Clearance + * m_ZoneMinThickness/2 * in a buffer * - If Thermal shapes are wanted, add non filled area, in order to create these thermal shapes * 4 - calculates the polygon A - B * 5 - put resulting list of polygons (filled areas) in m_FilledPolysList * This zone contains pads with the same net. * 6 - Remove insulated copper islands * 7 - If Thermal shapes are wanted, remove unconnected stubs in thermal shapes: * creates a buffer of polygons corresponding to stubs to remove * sub them to the filled areas. * Remove new insulated copper islands */ void ZONE_FILLER::computeRawFilledAreas( const ZONE_CONTAINER* aZone, const SHAPE_POLY_SET& aSmoothedOutline, SHAPE_POLY_SET& aRawPolys, SHAPE_POLY_SET& aFinalPolys ) const { int segsPerCircle; double correctionFactor; int outline_half_thickness = aZone->GetMinThickness() / 2; std::unique_ptr<SHAPE_FILE_IO> dumper( new SHAPE_FILE_IO( s_DumpZonesWhenFilling ? "zones_dump.txt" : "", SHAPE_FILE_IO::IOM_APPEND ) ); // Set the number of segments in arc approximations if( aZone->GetArcSegmentCount() == ARC_APPROX_SEGMENTS_COUNT_HIGHT_DEF ) segsPerCircle = ARC_APPROX_SEGMENTS_COUNT_HIGHT_DEF; else segsPerCircle = ARC_APPROX_SEGMENTS_COUNT_LOW_DEF; /* calculates the coeff to compensate radius reduction of holes clearance * due to the segment approx. * For a circle the min radius is radius * cos( 2PI / s_CircleToSegmentsCount / 2) * s_Correction is 1 /cos( PI/s_CircleToSegmentsCount ) */ correctionFactor = 1.0 / cos( M_PI / (double) segsPerCircle ); if( s_DumpZonesWhenFilling ) dumper->BeginGroup( "clipper-zone" ); SHAPE_POLY_SET solidAreas = aSmoothedOutline; solidAreas.Inflate( -outline_half_thickness, segsPerCircle ); solidAreas.Simplify( SHAPE_POLY_SET::PM_FAST ); SHAPE_POLY_SET holes; if( s_DumpZonesWhenFilling ) dumper->Write( &solidAreas, "solid-areas" ); buildZoneFeatureHoleList( aZone, holes ); if( s_DumpZonesWhenFilling ) dumper->Write( &holes, "feature-holes" ); holes.Simplify( SHAPE_POLY_SET::PM_FAST ); if( s_DumpZonesWhenFilling ) dumper->Write( &holes, "feature-holes-postsimplify" ); // Generate the filled areas (currently, without thermal shapes, which will // be created later). // Use SHAPE_POLY_SET::PM_STRICTLY_SIMPLE to generate strictly simple polygons // needed by Gerber files and Fracture() solidAreas.BooleanSubtract( holes, SHAPE_POLY_SET::PM_STRICTLY_SIMPLE ); if( s_DumpZonesWhenFilling ) dumper->Write( &solidAreas, "solid-areas-minus-holes" ); SHAPE_POLY_SET areas_fractured = solidAreas; areas_fractured.Fracture( SHAPE_POLY_SET::PM_FAST ); if( s_DumpZonesWhenFilling ) dumper->Write( &areas_fractured, "areas_fractured" ); aFinalPolys = areas_fractured; SHAPE_POLY_SET thermalHoles; // Test thermal stubs connections and add polygons to remove unconnected stubs. // (this is a refinement for thermal relief shapes) if( aZone->GetNetCode() > 0 ) { buildUnconnectedThermalStubsPolygonList( thermalHoles, aZone, aFinalPolys, correctionFactor, s_thermalRot ); } // remove copper areas corresponding to not connected stubs if( !thermalHoles.IsEmpty() ) { thermalHoles.Simplify( SHAPE_POLY_SET::PM_FAST ); // Remove unconnected stubs. Use SHAPE_POLY_SET::PM_STRICTLY_SIMPLE to // generate strictly simple polygons // needed by Gerber files and Fracture() solidAreas.BooleanSubtract( thermalHoles, SHAPE_POLY_SET::PM_STRICTLY_SIMPLE ); if( s_DumpZonesWhenFilling ) dumper->Write( &thermalHoles, "thermal-holes" ); // put these areas in m_FilledPolysList SHAPE_POLY_SET th_fractured = solidAreas; th_fractured.Fracture( SHAPE_POLY_SET::PM_FAST ); if( s_DumpZonesWhenFilling ) dumper->Write( &th_fractured, "th_fractured" ); aFinalPolys = th_fractured; } aRawPolys = aFinalPolys; if( s_DumpZonesWhenFilling ) dumper->EndGroup(); }
void TransformRoundChamferedRectToPolygon( SHAPE_POLY_SET& aCornerBuffer, const wxPoint& aPosition, const wxSize& aSize, double aRotation, int aCornerRadius, double aChamferRatio, int aChamferCorners, int aCircleToSegmentsCount ) { // Build the basic shape in orientation 0.0, position 0,0 for chamfered corners // or in actual position/orientation for round rect only wxPoint corners[4]; GetRoundRectCornerCenters( corners, aCornerRadius, aChamferCorners ? wxPoint( 0, 0 ) : aPosition, aSize, aChamferCorners ? 0.0 : aRotation ); SHAPE_POLY_SET outline; outline.NewOutline(); for( int ii = 0; ii < 4; ++ii ) outline.Append( corners[ii].x, corners[ii].y ); outline.Inflate( aCornerRadius, aCircleToSegmentsCount ); if( aChamferCorners == RECT_NO_CHAMFER ) // no chamfer { // Add the outline: aCornerBuffer.Append( outline ); return; } // Now we have the round rect outline, in position 0,0 orientation 0.0. // Chamfer the corner(s). int chamfer_value = aChamferRatio * std::min( aSize.x, aSize.y ); SHAPE_POLY_SET chamfered_corner; // corner shape for the current corner to chamfer int corner_id[4] = { RECT_CHAMFER_TOP_LEFT, RECT_CHAMFER_TOP_RIGHT, RECT_CHAMFER_BOTTOM_LEFT, RECT_CHAMFER_BOTTOM_RIGHT }; // Depending on the corner position, signX[] and signY[] give the sign of chamfer // coordinates relative to the corner position // The first corner is the top left corner, then top right, bottom left and bottom right int signX[4] = {1, -1, 1,-1 }; int signY[4] = {1, 1, -1,-1 }; for( int ii = 0; ii < 4; ii++ ) { if( (corner_id[ii] & aChamferCorners) == 0 ) continue; VECTOR2I corner_pos( -signX[ii]*aSize.x/2, -signY[ii]*aSize.y/2 ); if( aCornerRadius ) { // We recreate a rectangular area covering the full rounded corner (max size = aSize/2) // to rebuild the corner before chamfering, to be sure the rounded corner shape does not // overlap the chamfered corner shape: chamfered_corner.RemoveAllContours(); chamfered_corner.NewOutline(); chamfered_corner.Append( 0, 0 ); chamfered_corner.Append( 0, signY[ii]*aSize.y/2 ); chamfered_corner.Append( signX[ii]*aSize.x/2, signY[ii]*aSize.y/2 ); chamfered_corner.Append( signX[ii]*aSize.x/2, 0 ); chamfered_corner.Move( corner_pos ); outline.BooleanAdd( chamfered_corner, SHAPE_POLY_SET::PM_STRICTLY_SIMPLE ); } // Now chamfer this corner chamfered_corner.RemoveAllContours(); chamfered_corner.NewOutline(); chamfered_corner.Append( 0, 0 ); chamfered_corner.Append( 0, signY[ii]*chamfer_value ); chamfered_corner.Append( signX[ii]*chamfer_value, 0 ); chamfered_corner.Move( corner_pos ); outline.BooleanSubtract( chamfered_corner, SHAPE_POLY_SET::PM_STRICTLY_SIMPLE ); } // Rotate and move the outline: if( aRotation != 0.0 ) outline.Rotate( DECIDEG2RAD( -aRotation ), VECTOR2I( 0, 0 ) ); outline.Move( VECTOR2I( aPosition ) ); // Add the outline: aCornerBuffer.Append( outline ); }